A visitor at an industrial plant may find it overwhelming to witness the scale of activities in process, but only an insider knows how much of an effort goes into operating them seamlessly. Overseeing smooth operations at an industrial plant is probably the most challenging part of production process. Apart from feeding in raw materials, and watching them move through the process until the final product is obtained, an indispensable task characterizes industrial processes- maintenance & repair.
One can barely predict when a weldolet pipe for crude oil on an offshore platform would start leaking, or when the tank connection and flange of a hydrochloric acid tank at a chemical factory would give up due to corrosion. A range of maintenance and repair failures at an industrial plant may not only lead to downtimes costing heavy on operation budgets, but also to accidents that may claim lives at times.
Personnel overseeing safety precautions at a plant can tell about the importance of timely maintenance and repairs using products that will never fail to perform their bit.
Aeromarine, India, with an experience of decades supplying an array of essentials to diverse terrestrial and marine industrial plants, is well acquainted with the manifold maintenance and repairs needs that arise without notice. It brings the best range of maintenance and repair products to Indian shores in the form the globally acclaimed brand SealXpert.
SealXpert is the only brand available in India with solutions encompassing a wide range of maintenance and repair problems like leakages, corrosion, part repair and rebuilding, wear coating and pipeline rehabilitation.
SealXpert products supplied by Aeromarine, India are applicable to a number of industrial sectors like oil and gas, marine and offshore, chemical and petrochemical, pharmaceutical and food processing, power generation, semiconductors and electronics, building and facilities maintenance and mining and metal industry. The high performance products are a must-stock for every city or town that has one or several of these industries.
Pipelines at an industrial plant may have pipes of differing sizes. They also usually differ in materials that they are made up of. They can be made up of metals or materials like fiberglass, depending upon what they would carry between different points within the plant. In case of leakage they may incur shutting down of the entire plant or at least a subordinate operation.
SealXpert offers excellent products to stop leakages in pipelines at industrial plants. The quick repair kits show their effect within a short time of 15-30 minutes. They can also be used to seal active pipe leaks without requiring to shut down. They are designed to bear heavy pressures of up to 500 psi and are suitable for pipes with larger diameters. The product range includes stainless steel clips as well as clamps with variable applications.
Corrosion Repair Solutions:
Expensive and valuable metal equipment at an industrial plant are highly prone to damage like corrosion due to peculiar atmospheric factors. Corrosion can affect the production process in several ways. In a food processing unit corrosion can lead to contamination of food. However corroded metal equipment need not be replaced every time to restore their best performance.
The corrosion repair and reinforcement products range by SealXpert effectively cure corroded metal surfaces. The anti-corrosion resin, tapes and mats take an application time as short as 10 minutes over roughened surfaces. They cure within 2 hours saving the overall downtime of the plant. They suit a range of surfaces like galvanized steel, copper, stainless steel, carbon steel, concrete and polyethylene and also resist chemicals ranging from diesel and toluene to sodium hydroxide.
Corrosion and Wear Prevention Solutions:
Problems like corrosion and wear due to unavoidable factory conditions can be taken care of well in advance. Corrosion and wear coating not only increases the life span of industrial equipment and fixtures significantly, but also save substantial costs that would otherwise be spent on maintenance and repair in the future.
Petrolatum based compounds are the best known corrosion coating solutions in the present day. The corrosion protection range of SealXpert has the best petrolatum and polyethylene based wraps. They are suitable for application on very wet surfaces as well as surfaced dipped under water. They offer high resistance to potentially degrading substances like mineral acids, alkalis, salts and micro-organisms, and are highly impermeable to water, water vapour and gases.
Surface Repair and Rebuilding Solutions:
Corrosion is not the only threat to equipment and machines at an industrial plant. They are also prone to accidental or undesirable damages like air holes, sand holes shrinkages and cracks. Continuing operation without addressing these defects may lead to grave consequences. Deformed components like steel and iron casting parts must be duly repaired and rebuilt for high performance.
The repair and rebuilding products range of SealXpert spans across a range of epoxy sticks, metal repair compounds, rubber surface repairing and floor coating solutions. They are suitable for a number of metal surfaces like steel, aluminium, bronze, etc. The metal putties in the range are best for exposed surfaces, while to address damage in hard-to-reach parts there are high performance metal repair liquids. Some of the products are specially designed to perform underwater.
Smaller components like bearings, shaft sleeves, fittings, pulleys, bushings, gear wheels and rotors in industrial machines require regular maintenance for an infallible performance. Maintenance assures strongly bonded fittings like threated joints and flanges, finely lubricated motor parts and long lasting sensitive equipment like circuits. It covers a wide range of applications in different industries.
SealXpert offers an exhaustive range of anaerobic and aerosol maintenance products. Products like thread sealants and thread lockers offer an edge in assembly and disassembly of machinery components. The range includes adhesives even for inert materials that are difficult to bond. Molybdenum lubricants in the range are applicable in areas exposed to extreme environments, slow speeds and heavy loads. Aerosol products comprise of excellent contact cleaners, cleansers and degreasers.
SealXpert is the trusted as the best maintenance and repair brand not only by Aeromarine, India, but also by several other leading professionals across the globe. The added benefit of adopting SealXpert in India is that a wide range of products can be availed under one roof. No other brand offers the variety offered by SealXpert, which also saves procurement costs significantly. Plus, the delivery standards of Aeromarine are well known for round the clock and fast service.
This article about the best MRO products in India is presented by Aeromarine, India which excels in supplies for marine & offshore, and industrial applications.
Keywords: Maintenance and Repairs, Industrial Plant, Corrosion, Leakage, SealXpert, Aeromarine